{"id":1933,"date":"2026-03-20T05:58:05","date_gmt":"2026-03-20T05:58:05","guid":{"rendered":"https:\/\/www.zmsh-semitech.com\/?post_type=product&p=1933"},"modified":"2026-04-03T05:18:06","modified_gmt":"2026-04-03T05:18:06","slug":"diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing","status":"publish","type":"product","link":"https:\/\/www.zmsh-semitech.com\/sv\/product\/diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing\/","title":{"rendered":"Diamond Wire Multi-Wire Dual-Station Cutting Machine for Sapphire \/ SiC Material Processing"},"content":{"rendered":"

\"\"The diamond wire multi-wire dual-station cutting machine is a core equipment for precision processing of brittle materials. By using the high-speed reciprocating motion of diamond wire (steel wire coated with silicon carbide or aluminum oxide particles) and relative abrasion with the workpiece, it achieves accurate cutting of hard materials.<\/p>\n

Konstruktionen med dubbla stationer har plats f\u00f6r tv\u00e5 fixturer f\u00f6r arbetsstycken samtidigt (eller alternerande operationer), vilket avsev\u00e4rt f\u00f6rb\u00e4ttrar produktionseffektiviteten. Den anv\u00e4nds ofta f\u00f6r kvadrering, skivning och precisionsformning av material som halvledarwafers, safir, kiselkarbid (SiC), keramik, kvarts och \u00e4delmetaller.<\/p>\n

Den h\u00e4r maskinen integrerar servostyrningssystem, sp\u00e4nningsreglering och oscillerande sk\u00e4rteknik, balanserar effektivitet och precision och \u00e4r ett viktigt verktyg i branscher som solceller, halvledare och avancerad tillverkning.<\/p>\n

Tekniska specifikationer<\/span><\/h3>\n
\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nSpecifikation<\/th>\n<\/tr>\n<\/thead>\n
Modell<\/td>\nMulti-Wire Saw<\/td>\n<\/tr>\n
Maximal storlek p\u00e5 arbetsstycket<\/td>\n\u00f8320\u00d7430mm<\/td>\n<\/tr>\n
Huvudrullens bel\u00e4ggningsdiameter<\/td>\n\u00f8210\u00d7450 mm (5 huvudrullar)<\/td>\n<\/tr>\n
Hastighet f\u00f6r tr\u00e5dk\u00f6rning<\/td>\n1000 (MIX) m\/min<\/td>\n<\/tr>\n
Diamanttr\u00e5dens diameter<\/td>\n0,2-0,37 mm<\/td>\n<\/tr>\n
Linjens lagringskapacitet (matarhjul)<\/td>\n20 km (0,25 mm tr\u00e5ddiameter)<\/td>\n<\/tr>\n
Omr\u00e5de f\u00f6r sk\u00e4rningstjocklek<\/td>\n1,5-80 mm<\/td>\n<\/tr>\n
Sk\u00e4rningsnoggrannhet<\/td>\n\u00b10,01 mm<\/td>\n<\/tr>\n
Vertikal lyftr\u00f6relse f\u00f6r arbetsstation<\/td>\n350 mm<\/td>\n<\/tr>\n
Sk\u00e4rmetod<\/td>\nArbetsb\u00e4nken sv\u00e4nger; diamantvajern f\u00f6rblir stillast\u00e5ende<\/td>\n<\/tr>\n
Sk\u00e4rande matningshastighet<\/td>\n0,01-10mm\/min<\/td>\n<\/tr>\n
Vattentank<\/td>\n300L<\/td>\n<\/tr>\n
Sk\u00e4rv\u00e4tska<\/td>\nRostskyddande h\u00f6geffektiv sk\u00e4rv\u00e4tska<\/td>\n<\/tr>\n
Sv\u00e4ngvinkel<\/td>\n\u00b18\u00b0<\/td>\n<\/tr>\n
Sv\u00e4nghastighet<\/td>\n0.83\u00b0\/s<\/td>\n<\/tr>\n
Maximal sk\u00e4rsp\u00e4nning<\/td>\n100N (minsta enhet 0,1N)<\/td>\n<\/tr>\n
Sk\u00e4rdjup<\/td>\n430 mm<\/td>\n<\/tr>\n
Arbetsstationer<\/td>\n2<\/td>\n<\/tr>\n
Str\u00f6mf\u00f6rs\u00f6rjning<\/td>\nTrefas femtr\u00e5dig AC380V\/50Hz<\/td>\n<\/tr>\n
Total maskinstyrka<\/td>\n\u226452kW<\/td>\n<\/tr>\n
Huvudmotor<\/td>\n7,5\u00d73 kW<\/td>\n<\/tr>\n
Kabeldragning motor<\/td>\n0,75\u00d72kW<\/td>\n<\/tr>\n
Arbetsb\u00e4nk Swing Motor<\/td>\n1,3\u00d72 kW<\/td>\n<\/tr>\n
Motor f\u00f6r sp\u00e4nningsreglering<\/td>\n4,4\u00d72 kW<\/td>\n<\/tr>\n
Motor f\u00f6r frig\u00f6ring och uppsamling av tr\u00e5d<\/td>\n5,5\u00d72 kW<\/td>\n<\/tr>\n
Ytterm\u00e5tt (utan vipparml\u00e5dan)<\/td>\n2310\u00d72660\u00d72893mm<\/td>\n<\/tr>\n
Maskinens vikt<\/td>\n6000 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

Arbetsprincip<\/span><\/h3>\n

Maskinen arbetar enligt principen \u201cslipning med diamantvajer + matning av arbetsstycke\u201d:<\/p>\n

    \n
  1. \n

    Diamantvajer Cykling<\/p>\n

      \n
    • \n

      En h\u00f6ghastighetsroterande kapstan driver diamantvajern i en fram- och \u00e5terg\u00e5ende r\u00f6relse (eller enkelriktad cykling).<\/p>\n<\/li>\n

    • \n

      Tr\u00e5dsp\u00e4nningen uppr\u00e4tth\u00e5lls via fj\u00e4derbelastade eller pneumatiska sp\u00e4nnhjul f\u00f6r stabil kapning.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

    • \n

      Matning av arbetsstycke<\/p>\n

        \n
      • \n

        Servomotorer styr arbetsstyckets fixtur s\u00e5 att den r\u00f6r sig mot diamantvajern med konstant hastighet, vilket genererar relativ n\u00f6tning f\u00f6r kapning.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

      • \n

        V\u00e4xling med tv\u00e5 stationer<\/p>\n

          \n
        • \n

          Efter kapning av ett arbetsstycke v\u00e4xlar maskinen automatiskt till den andra fixturen f\u00f6r kontinuerlig drift utan stillest\u00e5nd.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

        • \n

          Nyckelteknologier<\/p>\n

            \n
          • \n

            Oscillerande kapning: \u00b18\u00b0 oscillerande arbetsbord ger j\u00e4mn tr\u00e5dkontakt och f\u00f6rb\u00e4ttrad ytplanhet.<\/p>\n<\/li>\n

          • \n

            Sp\u00e4nningskontroll: Sensorer \u00f6vervakar tr\u00e5dsp\u00e4nningen i realtid f\u00f6r att f\u00f6rhindra glidning eller brott.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

            Centrala funktioner<\/span><\/h3>\n
            \n
            \n\n\n\n\n\n\n\n\n\n
            Funktion<\/th>\nBeskrivning<\/th>\n<\/tr>\n<\/thead>\n
            H\u00f6g effektivitet<\/td>\nKonstruktionen med dubbla stationer f\u00f6rdubblar produktionskapaciteten; h\u00f6ga tr\u00e5dhastigheter minskar kaptiden.<\/td>\n<\/tr>\n
            H\u00f6g precision<\/td>\nServomotorer + kulskruvar garanterar noggrannhet p\u00e5 \u00b10,01 mm; oscillerande l\u00e4ge minimerar ytfr\u00e4sning.<\/td>\n<\/tr>\n
            Flexibilitet<\/td>\nSt\u00f6d f\u00f6r enkel-\/multitr\u00e5dskoppling och justerbar matningshastighet (0,01-10 mm\/min).<\/td>\n<\/tr>\n
            Milj\u00f6v\u00e4nlig<\/td>\nVattenbaserade sk\u00e4rv\u00e4tskor minskar damm och buller.<\/td>\n<\/tr>\n
            Stabilitet<\/td>\nGjutna ramar ger \u00f6kad styvhet; break-resume-funktionen f\u00f6rhindrar att arbetsstycket st\u00f6ts bort.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

            Till\u00e4mpningar<\/span><\/h3>\n
              \n
            1. \n

              Halvledare och fotovoltaik<\/p>\n

                \n
              • \n

                Skivning av kiselskivor (mono\/poly-kristallina) och PERC-solceller<\/p>\n<\/li>\n

              • \n

                Kantprofilering f\u00f6r LED-substrat och solcellsmoduler<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

              • \n

                Keramik & \u00e4delstenar<\/p>\n

                  \n
                • \n

                  Skivning av safir f\u00f6r LED-displayer och smartphonesk\u00e4rmar<\/p>\n<\/li>\n

                • \n

                  Precisionssk\u00e4rning i kiselkarbid (SiC) f\u00f6r elbilsenheter, minimerar materialspill<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                • \n

                  Kvarts och optiskt glas<\/p>\n

                    \n
                  • \n

                    Kristalloscillatorer: h\u00f6gprecisionsskivning f\u00f6r sensorer och telekom<\/p>\n<\/li>\n

                  • \n

                    Optiska komponenter: linser och prismor skurna med minimala ytdefekter<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                  • \n

                    Metaller & s\u00e4llsynta jordartsmetaller<\/p>\n

                      \n
                    • \n

                      Sk\u00e4rning av \u00e4delmetaller (guld, platina) f\u00f6r smycken, minskning av skrot<\/p>\n<\/li>\n

                    • \n

                      NdFeB-magneter (s\u00e4llsynta jordartsmetaller) f\u00f6r motorer och sensorer<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                      \"\"<\/p>\n

                      VANLIGA FR\u00c5GOR<\/span><\/h3>\n

                      F: Hur fungerar en diamantvajersk\u00e4rmaskin med dubbla stationer?
                      A: Den anv\u00e4nder diamantvajercykling (fram- och \u00e5terg\u00e5ende r\u00f6relse) och en dubbelstationsdesign f\u00f6r kontinuerlig kapning och materialv\u00e4xling, vilket minimerar stillest\u00e5ndstiden.<\/p>\n

                      F: Vilka \u00e4r de viktigaste f\u00f6rdelarna med diamanttr\u00e5dsk\u00e4rmaskiner med dubbla stationer?
                      A: H\u00f6g effektivitet (parallellbearbetning med dubbla stationer) och precision (\u00b10,01 mm noggrannhet) f\u00f6r sk\u00e4rning av spr\u00f6da material som kiselskivor och keramik.<\/p>","protected":false},"excerpt":{"rendered":"

                      Diamanttr\u00e5dssk\u00e4rmaskinen med enkel\/multitr\u00e5d och dubbla stationer \u00e4r en viktig utrustning f\u00f6r precisionsbearbetning av spr\u00f6da material. Genom att anv\u00e4nda diamanttr\u00e5dens (st\u00e5ltr\u00e5d belagd med kiselkarbid- eller aluminiumoxidpartiklar) fram- och \u00e5terg\u00e5ende r\u00f6relse med h\u00f6g hastighet och relativ n\u00f6tning av arbetsstycket uppn\u00e5r den exakt kapning av h\u00e5rda material.<\/p>","protected":false},"featured_media":1934,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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