{"id":1933,"date":"2026-03-20T05:58:05","date_gmt":"2026-03-20T05:58:05","guid":{"rendered":"https:\/\/www.zmsh-semitech.com\/?post_type=product&p=1933"},"modified":"2026-04-03T05:18:06","modified_gmt":"2026-04-03T05:18:06","slug":"diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing","status":"publish","type":"product","link":"https:\/\/www.zmsh-semitech.com\/pl\/product\/diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing\/","title":{"rendered":"Wielodrutowa, dwustanowiskowa maszyna tn\u0105ca z drutem diamentowym do obr\u00f3bki materia\u0142\u00f3w Sapphire \/ SiC"},"content":{"rendered":"

\"\"The diamond wire multi-wire dual-station cutting machine is a core equipment for precision processing of brittle materials. By using the high-speed reciprocating motion of diamond wire (steel wire coated with silicon carbide or aluminum oxide particles) and relative abrasion with the workpiece, it achieves accurate cutting of hard materials.<\/p>\n

Dwustanowiskowa konstrukcja umo\u017cliwia jednoczesne mocowanie dw\u00f3ch element\u00f3w obrabianych (lub operacje naprzemienne), co znacznie poprawia wydajno\u015b\u0107 produkcji. Urz\u0105dzenie jest szeroko stosowane do prostowania, krojenia i precyzyjnego kszta\u0142towania materia\u0142\u00f3w, takich jak p\u0142ytki p\u00f3\u0142przewodnikowe, szafir, w\u0119glik krzemu (SiC), ceramika, kwarc i metale szlachetne.<\/p>\n

Maszyna ta integruje systemy sterowania serwo, regulacj\u0119 napi\u0119cia i technologie ci\u0119cia oscylacyjnego, r\u00f3wnowa\u017c\u0105c wydajno\u015b\u0107 i precyzj\u0119, i jest krytycznym narz\u0119dziem w bran\u017cach takich jak fotowoltaika, p\u00f3\u0142przewodniki i zaawansowana produkcja.<\/p>\n

Specyfikacja techniczna<\/span><\/h3>\n
\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametr<\/th>\nSpecyfikacja<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nMulti-Wire Saw<\/td>\n<\/tr>\n
Maksymalny rozmiar obrabianego przedmiotu<\/td>\n\u00f8320\u00d7430mm<\/td>\n<\/tr>\n
\u015arednica pow\u0142oki wa\u0142ka g\u0142\u00f3wnego<\/td>\n\u00f8210\u00d7450mm (5 g\u0142\u00f3wnych rolek)<\/td>\n<\/tr>\n
Wire Running Speed<\/td>\n1000 (MIX) m\/min<\/td>\n<\/tr>\n
\u015arednica liny diamentowej<\/td>\n0,2-0,37 mm<\/td>\n<\/tr>\n
Pojemno\u015b\u0107 magazynowa linii (ko\u0142o zasilaj\u0105ce)<\/td>\n20 km (\u015brednica przewodu 0,25 mm)<\/td>\n<\/tr>\n
Zakres grubo\u015bci ci\u0119cia<\/td>\n1,5-80 mm<\/td>\n<\/tr>\n
Dok\u0142adno\u015b\u0107 ci\u0119cia<\/td>\n\u00b10,01 mm<\/td>\n<\/tr>\n
Pionowy skok podnoszenia stacji roboczej<\/td>\n350 mm<\/td>\n<\/tr>\n
Metoda ci\u0119cia<\/td>\nSt\u00f3\u0142 warsztatowy obraca si\u0119; lina diamentowa pozostaje nieruchoma<\/td>\n<\/tr>\n
Pr\u0119dko\u015b\u0107 posuwu ci\u0119cia<\/td>\n0,01-10 mm\/min<\/td>\n<\/tr>\n
Zbiornik na wod\u0119<\/td>\n300L<\/td>\n<\/tr>\n
P\u0142yn do ci\u0119cia<\/td>\nAntykorozyjny p\u0142yn tn\u0105cy o wysokiej wydajno\u015bci<\/td>\n<\/tr>\n
K\u0105t obrotu<\/td>\n\u00b18\u00b0<\/td>\n<\/tr>\n
Pr\u0119dko\u015b\u0107 obrotu<\/td>\n0.83\u00b0\/s<\/td>\n<\/tr>\n
Maksymalne napr\u0119\u017cenie tn\u0105ce<\/td>\n100N (jednostka minimalna 0,1N)<\/td>\n<\/tr>\n
G\u0142\u0119boko\u015b\u0107 ci\u0119cia<\/td>\n430 mm<\/td>\n<\/tr>\n
Stacje robocze<\/td>\n2<\/td>\n<\/tr>\n
Zasilanie<\/td>\nTr\u00f3jfazowy pi\u0119cioprzewodowy AC380V\/50Hz<\/td>\n<\/tr>\n
Ca\u0142kowita moc maszyny<\/td>\n\u226452kW<\/td>\n<\/tr>\n
Silnik g\u0142\u00f3wny<\/td>\n7,5\u00d73kW<\/td>\n<\/tr>\n
Okablowanie silnika<\/td>\n0,75\u00d72kW<\/td>\n<\/tr>\n
Silnik obrotu sto\u0142u warsztatowego<\/td>\n1,3\u00d72kW<\/td>\n<\/tr>\n
Silnik kontroli napr\u0119\u017cenia<\/td>\n4.4\u00d72kW<\/td>\n<\/tr>\n
Silnik zwalniaj\u0105cy i zbieraj\u0105cy przew\u00f3d<\/td>\n5,5\u00d72kW<\/td>\n<\/tr>\n
Wymiary zewn\u0119trzne (bez skrzynki wahacza)<\/td>\n2310\u00d72660\u00d72893mm<\/td>\n<\/tr>\n
Waga maszyny<\/td>\n6000 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

Zasada dzia\u0142ania<\/span><\/h3>\n

Maszyna dzia\u0142a w oparciu o \u201c\u015bcieranie lin\u0105 diamentow\u0105 + posuw przedmiotu obrabianego\u201d:<\/p>\n

    \n
  1. \n

    Diamond Wire Cycling<\/p>\n

      \n
    • \n

      Obracaj\u0105cy si\u0119 z du\u017c\u0105 pr\u0119dko\u015bci\u0105 kabestan nap\u0119dza lin\u0119 diamentow\u0105 w ruchu posuwisto-zwrotnym (lub jednokierunkowym).<\/p>\n<\/li>\n

    • \n

      Napr\u0119\u017cenie drutu jest utrzymywane przez spr\u0119\u017cynowe lub pneumatyczne ko\u0142a napinaj\u0105ce, co zapewnia stabilne ci\u0119cie.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

    • \n

      Posuw przedmiotu obrabianego<\/p>\n

        \n
      • \n

        Serwomotory steruj\u0105 mocowaniem przedmiotu obrabianego, aby porusza\u0142 si\u0119 w kierunku liny diamentowej ze sta\u0142\u0105 pr\u0119dko\u015bci\u0105, generuj\u0105c wzgl\u0119dne \u015bcieranie podczas ci\u0119cia.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

      • \n

        Prze\u0142\u0105czanie dwustanowe<\/p>\n

          \n
        • \n

          Po wyci\u0119ciu jednego elementu maszyna automatycznie prze\u0142\u0105cza si\u0119 na drugi uchwyt, zapewniaj\u0105c ci\u0105g\u0142\u0105 prac\u0119 bez przestoj\u00f3w.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

        • \n

          Kluczowe technologie<\/p>\n

            \n
          • \n

            Ci\u0119cie oscylacyjne: oscylacyjny st\u00f3\u0142 roboczy \u00b18\u00b0 zapewnia r\u00f3wnomierny kontakt z drutem i lepsz\u0105 p\u0142asko\u015b\u0107 powierzchni.<\/p>\n<\/li>\n

          • \n

            Kontrola napr\u0119\u017cenia: Czujniki monitoruj\u0105 napr\u0119\u017cenie linki w czasie rzeczywistym, aby zapobiec po\u015blizgowi lub zerwaniu.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

            Podstawowe funkcje<\/span><\/h3>\n
            \n
            \n\n\n\n\n\n\n\n\n\n
            Cecha<\/th>\nOpis<\/th>\n<\/tr>\n<\/thead>\n
            Wysoka wydajno\u015b\u0107<\/td>\nDwustanowiskowa konstrukcja podwaja wydajno\u015b\u0107 produkcyjn\u0105; wysokie pr\u0119dko\u015bci drutu skracaj\u0105 czas ci\u0119cia.<\/td>\n<\/tr>\n
            Wysoka precyzja<\/td>\nSerwomotory + \u015bruby kulowe zapewniaj\u0105 dok\u0142adno\u015b\u0107 \u00b10,01 mm; tryb oscylacyjny minimalizuje zadziory na powierzchni.<\/td>\n<\/tr>\n
            Elastyczno\u015b\u0107<\/td>\nObs\u0142uguje prze\u0142\u0105czanie jedno- i wieloprzewodowe oraz regulowane pr\u0119dko\u015bci posuwu (0,01-10 mm\/min).<\/td>\n<\/tr>\n
            Przyjazny dla \u015brodowiska<\/td>\nP\u0142yny do ci\u0119cia na bazie wody zmniejszaj\u0105 zapylenie i ha\u0142as.<\/td>\n<\/tr>\n
            Stabilno\u015b\u0107<\/td>\nOdlewane ramy zwi\u0119kszaj\u0105 sztywno\u015b\u0107; funkcja wznowienia pracy zapobiega odrzuceniu obrabianego przedmiotu.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

            Zastosowania<\/span><\/h3>\n
              \n
            1. \n

              P\u00f3\u0142przewodniki i fotowoltaika<\/p>\n

                \n
              • \n

                Ci\u0119cie p\u0142ytek krzemowych (mono-\/polikrystalicznych) i ogniw s\u0142onecznych PERC<\/p>\n<\/li>\n

              • \n

                Profilowanie kraw\u0119dzi pod\u0142o\u017cy LED i modu\u0142\u00f3w solarnych<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

              • \n

                Ceramika i klejnoty<\/p>\n

                  \n
                • \n

                  Ci\u0119cie szafiru dla wy\u015bwietlaczy LED i ekran\u00f3w smartfon\u00f3w<\/p>\n<\/li>\n

                • \n

                  Precyzyjne ci\u0119cie w\u0119glika krzemu (SiC) dla urz\u0105dze\u0144 zasilaj\u0105cych EV, minimalizuj\u0105ce straty materia\u0142owe<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                • \n

                  Kwarc i szk\u0142o optyczne<\/p>\n

                    \n
                  • \n

                    Oscylatory kryszta\u0142owe: precyzyjne ci\u0119cie dla czujnik\u00f3w i telekomunikacji<\/p>\n<\/li>\n

                  • \n

                    Elementy optyczne: ci\u0119cie soczewek i pryzmat\u00f3w z minimalnymi wadami powierzchniowymi<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                  • \n

                    Metale i metale ziem rzadkich<\/p>\n

                      \n
                    • \n

                      Ci\u0119cie metali szlachetnych (z\u0142oto, platyna) na bi\u017cuteri\u0119, redukcja z\u0142omu<\/p>\n<\/li>\n

                    • \n

                      Ci\u0119cie magnes\u00f3w ziem rzadkich (NdFeB) do silnik\u00f3w i czujnik\u00f3w<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                      \"\"<\/p>\n

                      FAQ<\/span><\/h3>\n

                      P: Jak dzia\u0142a dwustanowiskowa maszyna do ci\u0119cia lin\u0105 diamentow\u0105?
                      O: Wykorzystuje diamentow\u0105 lin\u0119 (ruch posuwisto-zwrotny) i dwustanowiskow\u0105 konstrukcj\u0119 do ci\u0105g\u0142ego ci\u0119cia i zmiany materia\u0142u, minimalizuj\u0105c przestoje.<\/p>\n

                      P: Jakie s\u0105 kluczowe zalety dwustanowiskowych maszyn do ci\u0119cia lin\u0105 diamentow\u0105?
                      A: Wysoka wydajno\u015b\u0107 (dwustanowiskowe przetwarzanie r\u00f3wnoleg\u0142e) i precyzja (dok\u0142adno\u015b\u0107 \u00b10,01 mm) do ci\u0119cia kruchych materia\u0142\u00f3w, takich jak p\u0142ytki krzemowe i ceramika.<\/p>","protected":false},"excerpt":{"rendered":"

                      Dwustanowiskowa, jedno- i wieloprzewodowa przecinarka diamentowa jest podstawowym urz\u0105dzeniem do precyzyjnej obr\u00f3bki kruchych materia\u0142\u00f3w. Wykorzystuj\u0105c szybki ruch posuwisto-zwrotny liny diamentowej (drut stalowy pokryty w\u0119glikiem krzemu lub cz\u0105stkami tlenku glinu) i wzgl\u0119dne \u015bcieranie przedmiotu obrabianego, osi\u0105ga dok\u0142adne ci\u0119cie twardych materia\u0142\u00f3w.<\/p>","protected":false},"featured_media":1934,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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