{"id":1933,"date":"2026-03-20T05:58:05","date_gmt":"2026-03-20T05:58:05","guid":{"rendered":"https:\/\/www.zmsh-semitech.com\/?post_type=product&p=1933"},"modified":"2026-04-03T05:18:06","modified_gmt":"2026-04-03T05:18:06","slug":"diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing","status":"publish","type":"product","link":"https:\/\/www.zmsh-semitech.com\/fr\/product\/diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing\/","title":{"rendered":"Diamond Wire Multi-Wire Dual-Station Cutting Machine for Sapphire \/ SiC Material Processing"},"content":{"rendered":"

\"\"The diamond wire multi-wire dual-station cutting machine is a core equipment for precision processing of brittle materials. By using the high-speed reciprocating motion of diamond wire (steel wire coated with silicon carbide or aluminum oxide particles) and relative abrasion with the workpiece, it achieves accurate cutting of hard materials.<\/p>\n

La conception \u00e0 double station permet d'accueillir deux fixations de pi\u00e8ces simultan\u00e9ment (ou d'alterner les op\u00e9rations), ce qui am\u00e9liore consid\u00e9rablement l'efficacit\u00e9 de la production. Elle est largement utilis\u00e9e pour l'\u00e9quarrissage, le tranchage et le fa\u00e7onnage de pr\u00e9cision de mat\u00e9riaux tels que les plaquettes de semi-conducteurs, le saphir, le carbure de silicium (SiC), les c\u00e9ramiques, le quartz et les m\u00e9taux pr\u00e9cieux.<\/p>\n

Cette machine int\u00e8gre des syst\u00e8mes de servocommande, de r\u00e9gulation de la tension et des technologies de coupe oscillante, \u00e9quilibrant l'efficacit\u00e9 et la pr\u00e9cision. Elle constitue un outil essentiel pour les industries telles que l'industrie photovolta\u00efque, les semi-conducteurs et la fabrication de pointe.<\/p>\n

Sp\u00e9cifications techniques<\/span><\/h3>\n
\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Param\u00e8tres<\/th>\nSp\u00e9cifications<\/th>\n<\/tr>\n<\/thead>\n
Mod\u00e8le<\/td>\nMulti-Wire Saw<\/td>\n<\/tr>\n
Taille maximale de la pi\u00e8ce<\/td>\n\u00f8320\u00d7430mm<\/td>\n<\/tr>\n
Diam\u00e8tre du rev\u00eatement du rouleau principal<\/td>\n\u00f8210\u00d7450mm (5 rouleaux principaux)<\/td>\n<\/tr>\n
Vitesse de d\u00e9filement du fil<\/td>\n1000 (MIX) m\/min<\/td>\n<\/tr>\n
Diam\u00e8tre du fil diamant\u00e9<\/td>\n0,2-0,37 mm<\/td>\n<\/tr>\n
Capacit\u00e9 de stockage de la ligne (roue d'alimentation)<\/td>\n20 km (diam\u00e8tre du fil de 0,25 mm)<\/td>\n<\/tr>\n
Gamme d'\u00e9paisseurs de coupe<\/td>\n1,5-80 mm<\/td>\n<\/tr>\n
Pr\u00e9cision de coupe<\/td>\n\u00b10,01mm<\/td>\n<\/tr>\n
Course de levage verticale du poste de travail<\/td>\n350 mm<\/td>\n<\/tr>\n
M\u00e9thode de coupe<\/td>\nL'\u00e9tabli pivote ; le c\u00e2ble diamant\u00e9 reste immobile<\/td>\n<\/tr>\n
Vitesse d'avance de coupe<\/td>\n0,01-10mm\/min<\/td>\n<\/tr>\n
R\u00e9servoir d'eau<\/td>\n300L<\/td>\n<\/tr>\n
Fluide de coupe<\/td>\nLiquide de coupe antirouille \u00e0 haut rendement<\/td>\n<\/tr>\n
Angle de pivotement<\/td>\n\u00b18\u00b0<\/td>\n<\/tr>\n
Vitesse d'oscillation<\/td>\n0.83\u00b0\/s<\/td>\n<\/tr>\n
Tension de coupe maximale<\/td>\n100N (unit\u00e9 minimale 0,1N)<\/td>\n<\/tr>\n
Profondeur de coupe<\/td>\n430 mm<\/td>\n<\/tr>\n
Postes de travail<\/td>\n2<\/td>\n<\/tr>\n
Alimentation \u00e9lectrique<\/td>\nTriphas\u00e9 cinq fils AC380V\/50Hz<\/td>\n<\/tr>\n
Puissance totale de la machine<\/td>\n\u226452kW<\/td>\n<\/tr>\n
Moteur principal<\/td>\n7,5\u00d73kW<\/td>\n<\/tr>\n
C\u00e2blage du moteur<\/td>\n0,75\u00d72kW<\/td>\n<\/tr>\n
Moteur de pivotement de l'\u00e9tabli<\/td>\n1,3\u00d72kW<\/td>\n<\/tr>\n
Moteur de contr\u00f4le de la tension<\/td>\n4,4\u00d72kW<\/td>\n<\/tr>\n
Moteur de lib\u00e9ration et de collecte des fils<\/td>\n5,5\u00d72kW<\/td>\n<\/tr>\n
Dimensions ext\u00e9rieures (sans bo\u00eete \u00e0 bascule)<\/td>\n2310\u00d72660\u00d72893mm<\/td>\n<\/tr>\n
Poids de la machine<\/td>\n6000 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

Principe de fonctionnement<\/span><\/h3>\n

Le fonctionnement de la machine est bas\u00e9 sur \u201cl'abrasion du fil diamant\u00e9 + l'alimentation de la pi\u00e8ce\u201d :<\/p>\n

    \n
  1. \n

    Diamond Wire Cycling<\/p>\n

      \n
    • \n

      Un cabestan tournant \u00e0 grande vitesse entra\u00eene le c\u00e2ble diamant\u00e9 dans un mouvement alternatif (ou cycle unidirectionnel).<\/p>\n<\/li>\n

    • \n

      La tension du fil est maintenue par des roues de tension \u00e0 ressort ou pneumatiques pour une coupe stable.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

    • \n

      Avance de la pi\u00e8ce<\/p>\n

        \n
      • \n

        Des servomoteurs contr\u00f4lent la fixation de la pi\u00e8ce pour qu'elle se d\u00e9place vers le c\u00e2ble diamant\u00e9 \u00e0 une vitesse constante, g\u00e9n\u00e9rant une abrasion relative pour la coupe.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

      • \n

        Commutation \u00e0 deux stations<\/p>\n

          \n
        • \n

          Apr\u00e8s avoir coup\u00e9 une pi\u00e8ce, la machine passe automatiquement \u00e0 l'autre dispositif de fixation pour un fonctionnement continu sans temps d'arr\u00eat.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

        • \n

          Technologies cl\u00e9s<\/p>\n

            \n
          • \n

            Coupe oscillante : la table de travail oscillante de \u00b18\u00b0 assure un contact uniforme avec le fil et am\u00e9liore la plan\u00e9it\u00e9 de la surface.<\/p>\n<\/li>\n

          • \n

            Contr\u00f4le de la tension : Des capteurs contr\u00f4lent la tension du fil en temps r\u00e9el pour \u00e9viter tout glissement ou rupture.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

            Caract\u00e9ristiques principales<\/span><\/h3>\n
            \n
            \n\n\n\n\n\n\n\n\n\n
            Fonctionnalit\u00e9<\/th>\nDescription<\/th>\n<\/tr>\n<\/thead>\n
            Haute efficacit\u00e9<\/td>\nLa conception \u00e0 deux stations double la capacit\u00e9 de production ; les vitesses \u00e9lev\u00e9es du fil r\u00e9duisent le temps de coupe.<\/td>\n<\/tr>\n
            Haute pr\u00e9cision<\/td>\nLes servomoteurs et les vis \u00e0 billes assurent une pr\u00e9cision de \u00b10,01 mm ; le mode oscillant minimise les bavures de surface.<\/td>\n<\/tr>\n
            Flexibilit\u00e9<\/td>\nPrise en charge de la commutation mono\/multi-fil et des vitesses d'avance r\u00e9glables (0,01-10 mm\/min).<\/td>\n<\/tr>\n
            Respect de l'environnement<\/td>\nLes fluides de coupe \u00e0 base d'eau r\u00e9duisent la poussi\u00e8re et le bruit.<\/td>\n<\/tr>\n
            Stabilit\u00e9<\/td>\nLes cadres en fonte am\u00e9liorent la rigidit\u00e9 ; la fonction de rupture et de reprise emp\u00eache le rejet de la pi\u00e8ce.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

            Applications<\/span><\/h3>\n
              \n
            1. \n

              Semi-conducteurs et photovolta\u00efque<\/p>\n

                \n
              • \n

                Tranchage de tranches pour cellules solaires en silicium (mono\/poly-cristallin) et PERC<\/p>\n<\/li>\n

              • \n

                Profilage des bords pour les substrats LED et les modules solaires<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

              • \n

                C\u00e9ramique et pierres pr\u00e9cieuses<\/p>\n

                  \n
                • \n

                  Tranchage du saphir pour les \u00e9crans LED et les \u00e9crans de smartphones<\/p>\n<\/li>\n

                • \n

                  D\u00e9coupe de pr\u00e9cision du carbure de silicium (SiC) pour les dispositifs d'alimentation \u00e9lectrique des v\u00e9hicules \u00e9lectriques, minimisant les d\u00e9chets de mat\u00e9riaux<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                • \n

                  Quartz et verre optique<\/p>\n

                    \n
                  • \n

                    Oscillateurs \u00e0 cristaux : d\u00e9coupage de haute pr\u00e9cision pour les capteurs et les t\u00e9l\u00e9communications<\/p>\n<\/li>\n

                  • \n

                    Composants optiques : d\u00e9coupe des lentilles et des prismes avec un minimum de d\u00e9fauts de surface<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                  • \n

                    M\u00e9taux et terres rares<\/p>\n

                      \n
                    • \n

                      D\u00e9coupe de m\u00e9taux pr\u00e9cieux (or, platine) pour la bijouterie, r\u00e9duction des d\u00e9chets<\/p>\n<\/li>\n

                    • \n

                      Tranchage d'aimants de terres rares (NdFeB) pour moteurs et capteurs<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                      \"\"<\/p>\n

                      FAQ<\/span><\/h3>\n

                      Q : Comment fonctionne une machine de d\u00e9coupe \u00e0 fil diamant\u00e9 \u00e0 deux stations ?
                      R : Il utilise le cycle du c\u00e2ble diamant\u00e9 (mouvement alternatif) et une conception \u00e0 deux stations pour une coupe continue et un changement de mat\u00e9riau, ce qui minimise les temps d'arr\u00eat.<\/p>\n

                      Q : Quels sont les principaux avantages des machines de d\u00e9coupe \u00e0 fil diamant\u00e9 \u00e0 double station ?
                      A : Efficacit\u00e9 \u00e9lev\u00e9e (traitement parall\u00e8le \u00e0 deux stations) et pr\u00e9cision (\u00b10,01 mm) pour la d\u00e9coupe de mat\u00e9riaux fragiles tels que les plaquettes de silicium et les c\u00e9ramiques.<\/p>","protected":false},"excerpt":{"rendered":"

                      La machine de d\u00e9coupe \u00e0 fil diamant\u00e9 \u00e0 double station (simple\/multi-fils) est un \u00e9quipement essentiel pour le traitement de pr\u00e9cision des mat\u00e9riaux fragiles. En utilisant le mouvement alternatif \u00e0 grande vitesse du fil diamant\u00e9 (fil d'acier recouvert de particules de carbure de silicium ou d'oxyde d'aluminium) et l'abrasion relative avec la pi\u00e8ce \u00e0 usiner, elle permet de d\u00e9couper avec pr\u00e9cision les mat\u00e9riaux durs.<\/p>","protected":false},"featured_media":1934,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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