{"id":1939,"date":"2026-03-17T06:13:23","date_gmt":"2026-03-17T06:13:23","guid":{"rendered":"https:\/\/www.zmsh-semitech.com\/?post_type=product&p=1939"},"modified":"2026-03-20T07:40:21","modified_gmt":"2026-03-20T07:40:21","slug":"diamond-wire-single-multiple-wire-saw-machine-for-semiconductor-wafer-processing","status":"publish","type":"product","link":"https:\/\/www.zmsh-semitech.com\/cs\/product\/diamond-wire-single-multiple-wire-saw-machine-for-semiconductor-wafer-processing\/","title":{"rendered":"Diamantov\u00fd dr\u00e1tov\u00fd pilov\u00fd stroj s jedn\u00edm \/ v\u00edce dr\u00e1ty pro zpracov\u00e1n\u00ed polovodi\u010dov\u00fdch desti\u010dek"},"content":{"rendered":"

\"\"Diamantov\u00e1 jedno-\/v\u00edcedr\u00e1tov\u00e1 dvoustani\u010dn\u00ed dr\u00e1tov\u00e1 pila je \u0161pi\u010dkov\u00e9 p\u0159esn\u00e9 za\u0159\u00edzen\u00ed ur\u010den\u00e9 pro zpracov\u00e1n\u00ed tvrd\u00fdch a k\u0159ehk\u00fdch materi\u00e1l\u016f. Vyu\u017e\u00edv\u00e1 technologii galvanicky pokoven\u00e9ho diamantov\u00e9ho dr\u00e1tu a je vybaven dv\u011bma nez\u00e1visl\u00fdmi pracovn\u00edmi stanicemi, kter\u00e9 umo\u017e\u0148uj\u00ed flexibiln\u00ed p\u0159ep\u00edn\u00e1n\u00ed mezi p\u0159esn\u00fdm re\u017eimem s jedn\u00edm dr\u00e1tem a re\u017eimem s\u00e9riov\u00e9 v\u00fdroby s v\u00edce dr\u00e1ty.<\/p>\n

Je vybaven vysoce p\u0159esn\u00fdm \u0159\u00edzen\u00edm pohybu, inteligentn\u00edmi nap\u00ednac\u00edmi syst\u00e9my a technologi\u00ed adaptivn\u00edho chlazen\u00ed a je ide\u00e1ln\u00ed pro p\u0159esn\u00e9 \u0159ez\u00e1n\u00ed polovodi\u010dov\u00fdch desti\u010dek, fotovoltaick\u00fdch k\u0159em\u00edkov\u00fdch desti\u010dek a optick\u00fdch sou\u010d\u00e1stek.<\/p>\n

Technick\u00e9 specifikace<\/strong><\/span><\/h2>\n
\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametr<\/th>\nSpecifikace<\/th>\n<\/tr>\n<\/thead>\n
Projekt<\/td>\nJednon\u00e1sobn\u00e1\/v\u00edcen\u00e1sobn\u00e1 dr\u00e1tov\u00e1 pila<\/td>\n<\/tr>\n
Maxim\u00e1ln\u00ed velikost obrobku<\/td>\n\u00f8320 \u00d7 430 mm<\/td>\n<\/tr>\n
Pr\u016fm\u011br povlaku hlavn\u00edho v\u00e1lce<\/td>\n\u00f8210 \u00d7 450 mm (5 hlavn\u00edch v\u00e1lc\u016f)<\/td>\n<\/tr>\n
Rychlost b\u011bhu dr\u00e1tu<\/td>\n1000 (MIX) m\/min<\/td>\n<\/tr>\n
Pr\u016fm\u011br diamantov\u00e9ho dr\u00e1tu<\/td>\n0,2-0,37 mm<\/td>\n<\/tr>\n
Kapacita \u00falo\u017ei\u0161t\u011b linky<\/td>\n20 km (pr\u016fm\u011br dr\u00e1tu 0,25 mm)<\/td>\n<\/tr>\n
Rozsah tlou\u0161\u0165ky \u0159ezu<\/td>\n1,5-80 mm<\/td>\n<\/tr>\n
P\u0159esnost \u0159ez\u00e1n\u00ed<\/td>\n\u00b10,01 mm<\/td>\n<\/tr>\n
Vertik\u00e1ln\u00ed zdvih pracovn\u00ed stanice<\/td>\n350 mm<\/td>\n<\/tr>\n
Metoda \u0159ez\u00e1n\u00ed<\/td>\nPracovn\u00ed st\u016fl se vyklop\u00ed nahoru, diamantov\u00fd dr\u00e1t z\u016fstane nehybn\u00fd.<\/td>\n<\/tr>\n
Rychlost posuvu p\u0159i \u0159ez\u00e1n\u00ed<\/td>\n0,01-10 mm\/min<\/td>\n<\/tr>\n
Pracovn\u00ed stanice<\/td>\n2<\/td>\n<\/tr>\n
N\u00e1dr\u017e na vodu<\/td>\n300L<\/td>\n<\/tr>\n
\u0158ezn\u00e1 kapalina<\/td>\nVysoce \u00fa\u010dinn\u00e1 \u0159ezn\u00e1 kapalina proti korozi<\/td>\n<\/tr>\n
\u00dahel k\u00fdv\u00e1n\u00ed<\/td>\n\u00b18\u00b0<\/td>\n<\/tr>\n
Rychlost \u0161vihu<\/td>\n0.83\u00b0\/s<\/td>\n<\/tr>\n
Maxim\u00e1ln\u00ed \u0159ezn\u00e9 nap\u011bt\u00ed<\/td>\n100 N (min. jednotka 0,1 N)<\/td>\n<\/tr>\n
Hloubka \u0159ezu<\/td>\n430 mm<\/td>\n<\/tr>\n
Nap\u00e1jen\u00ed<\/td>\nT\u0159\u00edf\u00e1zov\u00fd p\u011btivodi\u010d AC380V\/50Hz<\/td>\n<\/tr>\n
Celkov\u00fd v\u00fdkon<\/td>\n\u226452kW<\/td>\n<\/tr>\n
Hlavn\u00ed motor<\/td>\n7,5\u00d73 kW<\/td>\n<\/tr>\n
Zapojen\u00ed motoru<\/td>\n0,75\u00d72 kW<\/td>\n<\/tr>\n
V\u00fdkyvn\u00fd motor pracovn\u00edho stolu<\/td>\n1,3\u00d72 kW<\/td>\n<\/tr>\n
Motor pro regulaci nap\u011bt\u00ed<\/td>\n4,4\u00d72 kW<\/td>\n<\/tr>\n
Motor pro uvoln\u011bn\u00ed a sb\u011br dr\u00e1t\u016f<\/td>\n5,5\u00d72 kW<\/td>\n<\/tr>\n
Vn\u011bj\u0161\u00ed rozm\u011bry<\/td>\n2310 \u00d7 2660 \u00d7 2893 mm<\/td>\n<\/tr>\n
Hmotnost stroje<\/td>\n6000 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

\"\"Princip fungov\u00e1n\u00ed<\/strong><\/span><\/h2>\n
    \n
  1. \n

    \u0158ezac\u00ed syst\u00e9m<\/strong><\/p>\n

      \n
    • \n

      Diamantov\u00e9 lanko vytv\u00e1\u0159\u00ed uzav\u0159enou pohybovou smy\u010dku poh\u00e1n\u011bnou servomotory (nastaviteln\u00e1 rychlost 0,5-3 m\/s).<\/p>\n<\/li>\n

    • \n

      Nap\u011bt\u00ed dr\u00e1tu sledovan\u00e9 v re\u00e1ln\u00e9m \u010dase pomoc\u00ed vysoce p\u0159esn\u00fdch senzor\u016f (20-50 N)<\/p>\n<\/li>\n

    • \n

      Pracovn\u00ed st\u016fl s line\u00e1rn\u00edm motorov\u00fdm pohonem zaji\u0161\u0165uje p\u0159esnost polohov\u00e1n\u00ed \u00b11 \u03bcm.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

    • \n

      Koordinace dvou stanic<\/strong><\/p>\n

        \n
      • \n

        Stanice A:<\/strong> Jednovodi\u010dov\u00fd re\u017eim (min. pr\u016fm\u011br 0,1 mm) pro vysoce p\u0159esn\u00e9 zpracov\u00e1n\u00ed<\/p>\n<\/li>\n

      • \n

        Stanice B:<\/strong> V\u00edcedr\u00e1tov\u00fd re\u017eim (a\u017e 200 vodi\u010d\u016f) pro hromadnou v\u00fdrobu<\/p>\n<\/li>\n

      • \n

        Ob\u011b stanice mohou pracovat synchronn\u011b s automatick\u00fdm p\u0159enosem obrobk\u016f pomoc\u00ed robotick\u00e9ho ramene.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

      • \n

        \u0158\u00eddic\u00ed syst\u00e9m<\/strong><\/p>\n

          \n
        • \n

          Architektura PLC + PC podporuj\u00edc\u00ed programov\u00e1n\u00ed v G-k\u00f3du<\/p>\n<\/li>\n

        • \n

          Polohovac\u00ed syst\u00e9m strojov\u00e9ho vid\u011bn\u00ed s opakovatelnost\u00ed 5 \u03bcm<\/p>\n<\/li>\n

        • \n

          Monitorov\u00e1n\u00ed v\u00edce ne\u017e 20 procesn\u00edch parametr\u016f v re\u00e1ln\u00e9m \u010dase v\u010detn\u011b \u0159ezn\u00e9 s\u00edly a teploty<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

          Z\u00e1kladn\u00ed funkce<\/strong><\/span><\/h2>\n
            \n
          1. \n

            Vysoce p\u0159esn\u00e9 zpracov\u00e1n\u00ed<\/strong><\/p>\n

              \n
            • \n

              Submikronov\u00e1 p\u0159esnost d\u00edky v\u0159etenu se vzduchov\u00fdm lo\u017eiskem a pohonu line\u00e1rn\u00edm motorem<\/p>\n<\/li>\n

            • \n

              Adaptivn\u00ed regulace nap\u011bt\u00ed pro stabiln\u00ed \u0159ez\u00e1n\u00ed<\/p>\n<\/li>\n

            • \n

              Pokro\u010dil\u00fd chladic\u00ed syst\u00e9m pro kontrolu teploty zpracov\u00e1n\u00ed<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

            • \n

              Flexibiln\u00ed v\u00fdrobn\u00ed re\u017eimy<\/strong><\/p>\n

                \n
              • \n

                Vysoce p\u0159esn\u00fd re\u017eim jedn\u00e9 stanice pro pot\u0159eby v\u00fdzkumu a v\u00fdvoje a mal\u00fdch s\u00e9ri\u00ed<\/p>\n<\/li>\n

              • \n

                Paraleln\u00ed zpracov\u00e1n\u00ed na v\u00edce stanic\u00edch pro vysokou efektivitu<\/p>\n<\/li>\n

              • \n

                Funkce rychl\u00e9 v\u00fdm\u011bny pro r\u016fzn\u00e9 v\u00fdrobn\u00ed po\u017eadavky<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

              • \n

                Inteligentn\u00ed \u0159\u00eddic\u00ed syst\u00e9m<\/strong><\/p>\n

                  \n
                • \n

                  Pokro\u010dil\u00e9 rozhran\u00ed HMI pro u\u017eivatelsky p\u0159\u00edv\u011btiv\u00e9 ovl\u00e1d\u00e1n\u00ed<\/p>\n<\/li>\n

                • \n

                  Monitorov\u00e1n\u00ed a automatick\u00e1 optimalizace kl\u00ed\u010dov\u00fdch parametr\u016f v re\u00e1ln\u00e9m \u010dase<\/p>\n<\/li>\n

                • \n

                  Mo\u017enosti vzd\u00e1len\u00e9 diagnostiky a \u00fadr\u017eby<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                • \n

                  Robustn\u00ed a odoln\u00fd design<\/strong><\/p>\n

                    \n
                  • \n

                    Vysoce pevn\u00e9 materi\u00e1ly odoln\u00e9 proti opot\u0159eben\u00ed pro kritick\u00e9 sou\u010d\u00e1sti<\/p>\n<\/li>\n

                  • \n

                    Modul\u00e1rn\u00ed struktura usnad\u0148uje \u00fadr\u017ebu<\/p>\n<\/li>\n

                  • \n

                    Komplexn\u00ed ochrann\u00e9 syst\u00e9my prodlu\u017euj\u00ed \u017eivotnost za\u0159\u00edzen\u00ed<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                    Aplikace<\/strong><\/span><\/h2>\n
                      \n
                    1. \n

                      V\u00fdroba polovodi\u010dov\u00fdch desti\u010dek<\/strong><\/p>\n

                        \n
                      • \n

                        \u0158ez\u00e1n\u00ed v\u00fdkonov\u00fdch za\u0159\u00edzen\u00ed SiC\/GaN pro elektromobily a 5G<\/p>\n<\/li>\n

                      • \n

                        Saf\u00edrov\u00e9 substr\u00e1ty pro LED a spot\u0159ebn\u00ed elektroniku<\/p>\n<\/li>\n

                      • \n

                        \u010cipov\u00e1n\u00ed senzorov\u00fdch \u010dip\u016f MEMS<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                      • \n

                        V\u00fdroba fotovoltaiky<\/strong><\/p>\n

                          \n
                        • \n

                          \u0158ez\u00e1n\u00ed velk\u00fdch monokrystalick\u00fdch k\u0159em\u00edkov\u00fdch pl\u00e1tk\u016f<\/p>\n<\/li>\n

                        • \n

                          Zpracov\u00e1n\u00ed heterop\u0159echodov\u00fdch sol\u00e1rn\u00edch \u010dl\u00e1nk\u016f<\/p>\n<\/li>\n

                        • \n

                          \u0158ez\u00e1n\u00ed ultratenk\u00fdch k\u0159em\u00edkov\u00fdch desti\u010dek (<120 \u03bcm)<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                        • \n

                          Zpracov\u00e1n\u00ed optick\u00fdch komponent<\/strong><\/p>\n

                            \n
                          • \n

                            Optick\u00e9 prvky z k\u0159emenn\u00e9ho skla<\/p>\n<\/li>\n

                          • \n

                            Laserov\u00e9 krystaly (YAG, saf\u00edr)<\/p>\n<\/li>\n

                          • \n

                            Infra\u010derven\u00e1 optick\u00e1 okna<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                          • \n

                            Zpracov\u00e1n\u00ed speci\u00e1ln\u00edch materi\u00e1l\u016f<\/strong><\/p>\n

                              \n
                            • \n

                              AlN \/ Al\u2082O\u2083 keramick\u00e9 substr\u00e1ty<\/p>\n<\/li>\n

                            • \n

                              Kompozity karbidu k\u0159em\u00edku<\/p>\n<\/li>\n

                            • \n

                              Velmi tvrd\u00e9 materi\u00e1ly (CVD diamant)<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                            • \n

                              V\u00fdzkum a speci\u00e1ln\u00ed aplikace<\/strong><\/p>\n

                                \n
                              • \n

                                Vytv\u00e1\u0159en\u00ed prototyp\u016f nov\u00fdch polovodi\u010dov\u00fdch materi\u00e1l\u016f<\/p>\n<\/li>\n

                              • \n

                                V\u00fdvoj mikroza\u0159\u00edzen\u00ed<\/p>\n<\/li>\n

                              • \n

                                P\u0159\u00edprava vzorku na m\u00edru<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                                Technick\u00e9 v\u00fdhody<\/strong><\/span><\/h2>\n
                                  \n
                                • \n

                                  Stabiln\u00ed kvalita zpracov\u00e1n\u00ed s v\u00fdt\u011b\u017enost\u00ed >99,5%<\/p>\n<\/li>\n

                                • \n

                                  P\u0159izp\u016fsoben\u00ed r\u016fzn\u00fdm tvrd\u00fdm\/k\u0159ehk\u00fdm materi\u00e1l\u016fm<\/p>\n<\/li>\n

                                • \n

                                  V\u00fdrazn\u011b vy\u0161\u0161\u00ed produktivita ne\u017e u konven\u010dn\u00edch metod<\/p>\n<\/li>\n

                                • \n

                                  Snadn\u00e9 ovl\u00e1d\u00e1n\u00ed a n\u00edzk\u00e9 celkov\u00e9 n\u00e1klady na vlastnictv\u00ed (TCO)<\/p>\n<\/li>\n

                                • \n

                                  K dispozici jsou \u0159e\u0161en\u00ed na zak\u00e1zku, v\u010detn\u011b verz\u00ed pro \u010dist\u00e9 prostory a speci\u00e1ln\u00edch rozm\u011br\u016f.<\/p>\n<\/li>\n<\/ul>\n

                                  \u010cASTO KLADEN\u00c9 DOTAZY<\/strong><\/span><\/h2>\n

                                  Ot\u00e1zka: Jak\u00e1 je hlavn\u00ed v\u00fdhoda dvoustani\u010dn\u00ed diamantov\u00e9 lanov\u00e9 pily?<\/strong>
                                  A:<\/strong> Umo\u017e\u0148uje sou\u010dasn\u00e9 p\u0159esn\u00e9 \u0159ez\u00e1n\u00ed jedn\u00edm dr\u00e1tem a d\u00e1vkov\u00e9 zpracov\u00e1n\u00ed v\u00edce dr\u00e1t\u016f, co\u017e zvy\u0161uje produktivitu o 50% ve srovn\u00e1n\u00ed s jednore\u017eimov\u00fdmi stroji.<\/p>\n

                                  Ot\u00e1zka: Kter\u00e9 materi\u00e1ly lze \u0159ezat dvoustanicov\u00fdmi pilami s diamantov\u00fdm dr\u00e1tem?<\/strong>
                                  A:<\/strong> Tvrd\u00e9 a k\u0159ehk\u00e9 materi\u00e1ly, jako je k\u0159em\u00edk, SiC, GaN, saf\u00edr, k\u0159emen a keramika, s p\u0159esnost\u00ed a\u017e \u00b10,01 mm.<\/p>","protected":false},"excerpt":{"rendered":"

                                  Diamantov\u00e1 jedno-\/v\u00edcedr\u00e1tov\u00e1 dvoustani\u010dn\u00ed dr\u00e1tov\u00e1 pila je \u0161pi\u010dkov\u00e9 p\u0159esn\u00e9 za\u0159\u00edzen\u00ed ur\u010den\u00e9 pro zpracov\u00e1n\u00ed tvrd\u00fdch a k\u0159ehk\u00fdch materi\u00e1l\u016f. Vyu\u017e\u00edv\u00e1 technologii galvanicky pokoven\u00e9ho diamantov\u00e9ho dr\u00e1tu a je vybaven dv\u011bma nez\u00e1visl\u00fdmi pracovn\u00edmi stanicemi, kter\u00e9 umo\u017e\u0148uj\u00ed flexibiln\u00ed p\u0159ep\u00edn\u00e1n\u00ed mezi p\u0159esn\u00fdm re\u017eimem s jedn\u00edm dr\u00e1tem a re\u017eimem s\u00e9riov\u00e9 v\u00fdroby s v\u00edce dr\u00e1ty.<\/p>","protected":false},"featured_media":1940,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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