{"id":1933,"date":"2026-03-20T05:58:05","date_gmt":"2026-03-20T05:58:05","guid":{"rendered":"https:\/\/www.zmsh-semitech.com\/?post_type=product&p=1933"},"modified":"2026-04-03T05:18:06","modified_gmt":"2026-04-03T05:18:06","slug":"diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing","status":"publish","type":"product","link":"https:\/\/www.zmsh-semitech.com\/cs\/product\/diamond-wire-single-multi-wire-dual-station-cutting-machine-for-sapphire-sic-material-processing\/","title":{"rendered":"Diamond Wire Multi-Wire Dual-Station Cutting Machine for Sapphire \/ SiC Material Processing"},"content":{"rendered":"

\"\"The diamond wire multi-wire dual-station cutting machine is a core equipment for precision processing of brittle materials. By using the high-speed reciprocating motion of diamond wire (steel wire coated with silicon carbide or aluminum oxide particles) and relative abrasion with the workpiece, it achieves accurate cutting of hard materials.<\/p>\n

Dvoustani\u010dn\u00ed konstrukce umo\u017e\u0148uje soub\u011b\u017en\u00e9 up\u00edn\u00e1n\u00ed dvou obrobk\u016f (nebo st\u0159\u00eddav\u00e9 operace), co\u017e v\u00fdrazn\u011b zvy\u0161uje efektivitu v\u00fdroby. Je \u0161iroce pou\u017e\u00edv\u00e1n pro hranolov\u00e1n\u00ed, kr\u00e1jen\u00ed a p\u0159esn\u00e9 tvarov\u00e1n\u00ed materi\u00e1l\u016f, jako jsou polovodi\u010dov\u00e9 desti\u010dky, saf\u00edr, karbid k\u0159em\u00edku (SiC), keramika, k\u0159emen a drah\u00e9 kovy.<\/p>\n

Tento stroj integruje servo\u0159\u00edzen\u00ed, regulaci nap\u011bt\u00ed a technologie oscila\u010dn\u00edho \u0159ez\u00e1n\u00ed, vyva\u017euje \u00fa\u010dinnost a p\u0159esnost a je d\u016fle\u017eit\u00fdm n\u00e1strojem v pr\u016fmyslov\u00fdch odv\u011btv\u00edch, jako je fotovoltaika, polovodi\u010de a pokro\u010dil\u00e1 v\u00fdroba.<\/p>\n

Technick\u00e9 specifikace<\/span><\/h3>\n
\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametr<\/th>\nSpecifikace<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nMulti-Wire Saw<\/td>\n<\/tr>\n
Maxim\u00e1ln\u00ed velikost obrobku<\/td>\n\u00f8320 \u00d7 430 mm<\/td>\n<\/tr>\n
Pr\u016fm\u011br povlaku hlavn\u00edho v\u00e1lce<\/td>\n\u00f8210 \u00d7 450 mm (5 hlavn\u00edch v\u00e1lc\u016f)<\/td>\n<\/tr>\n
Rychlost b\u011bhu dr\u00e1tu<\/td>\n1000 (MIX) m\/min<\/td>\n<\/tr>\n
Pr\u016fm\u011br diamantov\u00e9ho dr\u00e1tu<\/td>\n0,2-0,37 mm<\/td>\n<\/tr>\n
Skladovac\u00ed kapacita linky (nap\u00e1jec\u00ed kolo)<\/td>\n20 km (pr\u016fm\u011br dr\u00e1tu 0,25 mm)<\/td>\n<\/tr>\n
Rozsah tlou\u0161\u0165ky \u0159ezu<\/td>\n1,5-80 mm<\/td>\n<\/tr>\n
P\u0159esnost \u0159ez\u00e1n\u00ed<\/td>\n\u00b10,01 mm<\/td>\n<\/tr>\n
Vertik\u00e1ln\u00ed zdvih pracovn\u00ed stanice<\/td>\n350 mm<\/td>\n<\/tr>\n
Metoda \u0159ez\u00e1n\u00ed<\/td>\nPracovn\u00ed st\u016fl se houpe; diamantov\u00fd dr\u00e1t z\u016fst\u00e1v\u00e1 nehybn\u00fd<\/td>\n<\/tr>\n
Rychlost posuvu p\u0159i \u0159ez\u00e1n\u00ed<\/td>\n0,01-10 mm\/min<\/td>\n<\/tr>\n
N\u00e1dr\u017e na vodu<\/td>\n300L<\/td>\n<\/tr>\n
\u0158ezn\u00e1 kapalina<\/td>\nVysoce \u00fa\u010dinn\u00e1 \u0159ezn\u00e1 kapalina proti korozi<\/td>\n<\/tr>\n
\u00dahel k\u00fdv\u00e1n\u00ed<\/td>\n\u00b18\u00b0<\/td>\n<\/tr>\n
Rychlost \u0161vihu<\/td>\n0.83\u00b0\/s<\/td>\n<\/tr>\n
Maxim\u00e1ln\u00ed \u0159ezn\u00e9 nap\u011bt\u00ed<\/td>\n100 N (minim\u00e1ln\u00ed jednotka 0,1 N)<\/td>\n<\/tr>\n
Hloubka \u0159ezu<\/td>\n430 mm<\/td>\n<\/tr>\n
Pracovn\u00ed stanice<\/td>\n2<\/td>\n<\/tr>\n
Nap\u00e1jen\u00ed<\/td>\nT\u0159\u00edf\u00e1zov\u00fd p\u011btivodi\u010d AC380V\/50Hz<\/td>\n<\/tr>\n
Celkov\u00fd v\u00fdkon stroje<\/td>\n\u226452kW<\/td>\n<\/tr>\n
Hlavn\u00ed motor<\/td>\n7,5\u00d73 kW<\/td>\n<\/tr>\n
Zapojen\u00ed motoru<\/td>\n0,75\u00d72 kW<\/td>\n<\/tr>\n
V\u00fdkyvn\u00fd motor pracovn\u00edho stolu<\/td>\n1,3\u00d72 kW<\/td>\n<\/tr>\n
Motor pro regulaci nap\u011bt\u00ed<\/td>\n4,4\u00d72 kW<\/td>\n<\/tr>\n
Motor pro uvoln\u011bn\u00ed a sb\u011br dr\u00e1t\u016f<\/td>\n5,5\u00d72 kW<\/td>\n<\/tr>\n
Vn\u011bj\u0161\u00ed rozm\u011bry (bez sk\u0159\u00ed\u0148ky vahadla)<\/td>\n2310 \u00d7 2660 \u00d7 2893 mm<\/td>\n<\/tr>\n
Hmotnost stroje<\/td>\n6000 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

Princip fungov\u00e1n\u00ed<\/span><\/h3>\n

Stroj pracuje na principu \u201cabraze diamantov\u00fdm dr\u00e1tem + posuv obrobku\u201d:<\/p>\n

    \n
  1. \n

    Cyklistika s diamantov\u00fdm dr\u00e1tem<\/p>\n

      \n
    • \n

      Vysokorychlostn\u00ed rotuj\u00edc\u00ed kapst\u00e1n poh\u00e1n\u00ed diamantov\u00fd dr\u00e1t vratn\u00fdm pohybem (neboli jednosm\u011brn\u00fdm cyklov\u00e1n\u00edm).<\/p>\n<\/li>\n

    • \n

      Nap\u011bt\u00ed dr\u00e1tu se udr\u017euje pomoc\u00ed pru\u017einov\u00fdch nebo pneumatick\u00fdch nap\u00ednac\u00edch kol pro stabiln\u00ed \u0159ez\u00e1n\u00ed.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

    • \n

      Posuv obrobku<\/p>\n

        \n
      • \n

        Servomotory ovl\u00e1daj\u00ed upnut\u00ed obrobku tak, aby se pohyboval sm\u011brem k diamantov\u00e9mu dr\u00e1tu konstantn\u00ed rychlost\u00ed a vytv\u00e1\u0159el relativn\u00ed ot\u011br pro \u0159ez\u00e1n\u00ed.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

      • \n

        P\u0159ep\u00edn\u00e1n\u00ed dvou stanic<\/p>\n

          \n
        • \n

          Po roz\u0159ez\u00e1n\u00ed jednoho obrobku se stroj automaticky p\u0159epne na druh\u00fd up\u00edna\u010d a pracuje nep\u0159etr\u017eit\u011b bez prostoj\u016f.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

        • \n

          Kl\u00ed\u010dov\u00e9 technologie<\/p>\n

            \n
          • \n

            Oscila\u010dn\u00ed \u0159ez\u00e1n\u00ed: pracovn\u00ed st\u016fl s oscilac\u00ed \u00b18\u00b0 zaji\u0161\u0165uje rovnom\u011brn\u00fd kontakt s dr\u00e1tem a lep\u0161\u00ed rovinnost povrchu.<\/p>\n<\/li>\n

          • \n

            Kontrola nap\u011bt\u00ed: Senzory monitoruj\u00ed nap\u011bt\u00ed dr\u00e1tu v re\u00e1ln\u00e9m \u010dase, aby se zabr\u00e1nilo prokluzov\u00e1n\u00ed nebo p\u0159etr\u017een\u00ed.<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

            Z\u00e1kladn\u00ed funkce<\/span><\/h3>\n
            \n
            \n\n\n\n\n\n\n\n\n\n
            Funkce<\/th>\nPopis<\/th>\n<\/tr>\n<\/thead>\n
            Vysok\u00e1 \u00fa\u010dinnost<\/td>\nDvoustani\u010dn\u00ed konstrukce zdvojn\u00e1sobuje v\u00fdrobn\u00ed kapacitu; vysok\u00e9 rychlosti dr\u00e1tu zkracuj\u00ed dobu \u0159ez\u00e1n\u00ed.<\/td>\n<\/tr>\n
            Vysok\u00e1 p\u0159esnost<\/td>\nServomotory + kuli\u010dkov\u00e9 \u0161rouby zaji\u0161\u0165uj\u00ed p\u0159esnost \u00b10,01 mm; oscila\u010dn\u00ed re\u017eim minimalizuje ot\u0159epy na povrchu.<\/td>\n<\/tr>\n
            Flexibilita<\/td>\nPodporuje p\u0159ep\u00edn\u00e1n\u00ed jednoho\/v\u00edce vodi\u010d\u016f a nastavitelnou rychlost posuvu (0,01-10 mm\/min).<\/td>\n<\/tr>\n
            Ekologicky \u0161etrn\u00e9<\/td>\n\u0158ezn\u00e9 kapaliny na b\u00e1zi vody sni\u017euj\u00ed pra\u0161nost a hlu\u010dnost.<\/td>\n<\/tr>\n
            Stabilita<\/td>\nOdl\u00e9van\u00e9 r\u00e1my zvy\u0161uj\u00ed tuhost; funkce obnoven\u00ed p\u0159eru\u0161en\u00ed zabra\u0148uje odm\u00edtnut\u00ed obrobku.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

            Aplikace<\/span><\/h3>\n
              \n
            1. \n

              Polovodi\u010de a fotovoltaika<\/p>\n

                \n
              • \n

                \u0158ez\u00e1n\u00ed k\u0159em\u00edkov\u00fdch (monokrystalick\u00fdch\/polykrystalick\u00fdch) a PERC sol\u00e1rn\u00edch \u010dl\u00e1nk\u016f.<\/p>\n<\/li>\n

              • \n

                Profilov\u00e1n\u00ed hran pro LED substr\u00e1ty a sol\u00e1rn\u00ed moduly<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

              • \n

                Keramika a drahokamy<\/p>\n

                  \n
                • \n

                  \u0158ez\u00e1n\u00ed saf\u00edru pro displeje LED a obrazovky chytr\u00fdch telefon\u016f<\/p>\n<\/li>\n

                • \n

                  P\u0159esn\u00e9 \u0159ez\u00e1n\u00ed karbidu k\u0159em\u00edku (SiC) pro nap\u00e1jec\u00ed za\u0159\u00edzen\u00ed pro elektromobily, minimalizace pl\u00fdtv\u00e1n\u00ed materi\u00e1lem<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                • \n

                  K\u0159emen a optick\u00e9 sklo<\/p>\n

                    \n
                  • \n

                    Krystalov\u00e9 oscil\u00e1tory: vysoce p\u0159esn\u00e9 \u0159ez\u00e1n\u00ed pro senzory a telekomunikace<\/p>\n<\/li>\n

                  • \n

                    Optick\u00e9 komponenty: \u0159ez\u00e1n\u00ed \u010do\u010dek a hranol\u016f s minim\u00e1ln\u00edmi povrchov\u00fdmi vadami<\/p>\n<\/li>\n<\/ul>\n<\/li>\n

                  • \n

                    Kovy a vz\u00e1cn\u00e9 zeminy<\/p>\n

                      \n
                    • \n

                      Brou\u0161en\u00ed drah\u00fdch kov\u016f (zlato, platina) na \u0161perky, sni\u017eov\u00e1n\u00ed mno\u017estv\u00ed \u0161rotu<\/p>\n<\/li>\n

                    • \n

                      \u0158ez\u00e1n\u00ed magnet\u016f ze vz\u00e1cn\u00fdch zemin (NdFeB) pro motory a senzory<\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                      \"\"<\/p>\n

                      \u010cASTO KLADEN\u00c9 DOTAZY<\/span><\/h3>\n

                      Ot\u00e1zka: Jak funguje dvoustani\u010dn\u00ed \u0159ezac\u00ed stroj s diamantov\u00fdm dr\u00e1tem?
                      Odpov\u011b\u010f: Vyu\u017e\u00edv\u00e1 cyklov\u00e1n\u00ed diamantov\u00e9ho dr\u00e1tu (vratn\u00fd pohyb) a dvoustani\u010dn\u00ed konstrukci pro nep\u0159etr\u017eit\u00e9 \u0159ez\u00e1n\u00ed a p\u0159ep\u00edn\u00e1n\u00ed materi\u00e1lu, co\u017e minimalizuje prostoje.<\/p>\n

                      Ot\u00e1zka: Jak\u00e9 jsou hlavn\u00ed v\u00fdhody dvoustani\u010dn\u00edch \u0159ezac\u00edch stroj\u016f s diamantov\u00fdm dr\u00e1tem?
                      A: Vysok\u00e1 \u00fa\u010dinnost (paraleln\u00ed zpracov\u00e1n\u00ed na dvou stanic\u00edch) a p\u0159esnost (p\u0159esnost \u00b10,01 mm) pro \u0159ez\u00e1n\u00ed k\u0159ehk\u00fdch materi\u00e1l\u016f, jako jsou k\u0159em\u00edkov\u00e9 desti\u010dky a keramika.<\/p>","protected":false},"excerpt":{"rendered":"

                      Dvoustani\u010dn\u00ed \u0159ezac\u00ed stroj s diamantov\u00fdm dr\u00e1tem s jedn\u00edm\/v\u00edce dr\u00e1ty je z\u00e1kladn\u00edm za\u0159\u00edzen\u00edm pro p\u0159esn\u00e9 zpracov\u00e1n\u00ed k\u0159ehk\u00fdch materi\u00e1l\u016f. Pomoc\u00ed vysokorychlostn\u00edho vratn\u00e9ho pohybu diamantov\u00e9ho dr\u00e1tu (ocelov\u00fd dr\u00e1t pota\u017een\u00fd \u010d\u00e1sticemi karbidu k\u0159em\u00edku nebo oxidu hlinit\u00e9ho) a relativn\u00edho ot\u011bru o obrobek dosahuje p\u0159esn\u00e9ho \u0159ez\u00e1n\u00ed tvrd\u00fdch materi\u00e1l\u016f.<\/p>","protected":false},"featured_media":1934,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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